Design Your Own Off Grid System

| Item |
Description |
Image |
|
|
PV
Photovoltaic Panels |
Photovoltaic Panels generate electricity from the Sun. That much, I am
sure you already know! There are three basic types:
1. Mono-crystalline: Square and Round cells make up the design of the panel.
These panels are the most efficient for space to power output ratio.
2. Poly-crystalline: Very similar to the single crystal panels above, these
Panels have a speckled blue pattern and are almost as efficient for space to
power output.
3. Thin Film: These panels used very little silicon to manufacture, if any
at all. The photon-electron conversion system is part of a very thin layer
of silicon and is attached to a non-silicon substrate, like steel, aluminum
or plastic. |
Click Image to Enlarge |
|
|
GY
Electric Generator |
The Generator provide power when the sun, wind or water are not enough
the power all that is required. The generator can be considered a balancer
in an Off-Grid system. During the day, the Sunshine is providing as much
power as it can, the homeowner is using as much as they need. If the
Batteries get discharged too much, the generator can supplement power to the
house. Example: (Generac Quiet Source,
More Information)
Note:
The key difference between Grid-Interactive
Systems and Off-Grid Systems are:
1. Grid-Interactive Systems can also have generators, there may be some
generator specification requirements for it to work correctly.
2. Off-Grid System can also have Electrical Meters. Off-Grid simply means
the Inverter is unable or is programmed not to sell power by pushing energy
out through the AC Input. |

Click Image to Enlarge |
|
|
AC
AC Disconnects |
1. Protects the AC Wiring from the Inverter from the Main in the House.
2. Protects the AC Wiring to the Sub-Panel in the House
3. Protects and controls the AC outlets and lights configured directly in
the AC Disconnect.Example:
1. MidNite Solar E-Panel series AC/DC Disconnect,
More Information
2. Outback Power FLEXware FW500, More Information |

Click Image to Enlarge |
|
|
NV
DC to AC Inverter |
This Inverter has multiple converters for several tasks... Maverick says
"They have two great engines:"
1. Backup engine
If you do not have grid power, then the inverter (backup engine) will
generate power from the batteries in cooperation with the MX60 getting power
from the sun or some other charge controller getting power from Wind or
Water.
2. Charger engine
Converts the AC Power from the Generator (or from the Grid) to DC Power
to charge the battery bank.Example: (Outback VFX3524 Inverter,
More information
1. VFX3524 is used with a 24 Vdc Battery Bank, like 4 each 6 Vdc batteries.
2. The VFX3524 can convert 3500 Watts of power from a properly sized battery
bank -or- push 3500 Watts of power from PV, Wind or Water onto the Grid. |

Click Image to Enlarge |
|
|
DC
DC Disconnect |
1. Protects the DC Wiring from the PV Panels, Charge Controller and
other small current connections [<70 Amps].
2. Protects the DC Wiring from the Inverter to and from the Battery [up to
360 Amps]
3. Provides the connection point all DC accessories like
Battery Meters and DC Lights. |

Click Image to Enlarge |
|
|
CC
Charge Controller |
The Charge Controller (Solar, Wind or Water) converts electrical power
from the PV Panels or Turbines. It matches the voltage of the battery bank
providing just the right amount of charge. Charge Controllers come in
three basic sizes:
1. Small: Portable Power & Point-of-Use applications typically only require
< 200 Watts of conversion.
2. Medium: Off-Grid, Backup, Water Pumping applications controlling >200
Watts to < 3000 Watts of power.
3. Large: Off-Grid, Grid-Interactive, Whole House systems with > 3000 Watts
of power.
Example [Medium]: (Outback Power MX60 Solar Charge Controller,
More Information)
1. The specification for MX60 is 60 Amps DC.
2. Using a 48Vdc Battery bank, the MX60 can handle 2880 Watts of PV.
3. Using a 24Vdc Battery Bank, the MX60 can handle 1440 Watts of PV. |

Click Image to Enlarge |
|
|
BT
Charge Controller |
The Batteries are an integral part of any Grid-Interactive System. When
the Sun is shining or the meter ready, power is stored in the batteries.
When the Sun is not shining and/or the Grid fails, power is converted by the
inverter back into AC for use in the home.
The type and size of the battery bank depends on two main factors:
1. Amount of energy to power those backup items all at once (Some or All
items ON at once).
2. The amount of time you expect Any item to have backup power.
Example:
1. You have 11 each 13 Watt Compact Fluorescent bulbs + on 75 Watt TV.
2. You need to run all of these items for up to 3 days in a row, 8 hours
each day, with no Sun or Grid.
3. 11 x 13 Watts + 75 Watts = 218 Watts.
4. 3 days x 8 hours = 24 hours.
5. 218 Watts x 24 hours = 5232 Watt-Hours
6. As a Rule, batteries should not be drained more than 50%.
7. 5232 Watt-hours / 50% = 10464 Watt-hours. You need at least a 10464
Watt-hour Battery
Double Take: Most Batteries are measured in Amp-Hours of Capacity!
How do you convert? Divide the battery bank voltage by the Watt-Hours you
need.
1. 10464 / 24 Vdc = 436 Amp-Hour Bank
2. Each Battery is 6 Vdc.
3. 24 Vdc / 6 Vdc = 4 Batteries (each one having 436 Amp-Hour capacity, if
not...
4. For instance, each battery is 218 Amp-Hours.
5. 436 Amp-Hours / 218 Amp-Hours = 2 Parallel Strings
6. Two Parallel String x Four Batteries in Each String = 8 Batteries Total.
(That means lots of battery connector cables, so try to buy the right
size battery and limit the number of strings to 1, 2 or 3. |

Click Image to Enlarge |
|
|
Bill of Materials for a Typical Example System [Intended for ONE 3500 Watt
Inverter]:
| Item # |
Quantity |
Description |
Notes |
| 1 |
8 |
Suntech 170W Mono-crystalline Solar
Panel with MC Connector |
The quantity of Panels is
really based on the energy consumption
calculation...
Series String the Minimum number of panels to exceed the Battery Voltage,
but not Maximum number to exceed Open Circuit Voltage. |
| 2 |
1 |
UniRac Four Rail Kit |
Available in different lengths and
configurations based on Layout |
| 3 |
1 |
UniRac 20pc Box "C" End Clamps |
20pc box is usually cheaper than buying
16?? |
| 4 |
2 |
UniRac 20pc Box A-B-C Mid Clamps |
Like #3, it depends on the PV Layout and
mounting |
| 5 |
1 |
MC3 x 15' Male/Female USE-2 10ga cable |
Cut in half to connect PV string to
combiner box. |
| 6 |
1 |
MidNite Solar MNPV-6 6
circuit PV Combiner with 6 breakers |
|
| 7 |
6 |
MidNite Solar MNPV-15 15 Amp
PV Breaker |
|
| 8 |
1 |
MidNite Solar E-Panel 175A
AC/DC Disconnect System |
|
| 9 |
1 |
MidNite Solar GFP Ground
Fault Protect Breaker |
Only Required for Roof
Mounted Solar Panels |
| 10 |
2 |
MidNite Solar 63 Amp DC
Breaker |
|
| 11 |
1 |
MidNite Solar 15 Amp DC
Breaker |
For Backup DC Light at
Inverter |
| 12 |
1 |
Outback Power MX60 60A
Charge Controller |
|
| 13 |
1 |
Outback Power MATE
Communication Controller |
|
| 14 |
1 |
Outback Power HUB
Communication Manager |
|
| 15 |
1 |
Outback Power RTS Remote
Temperature Sensor |
|
| 16 |
1 |
Outback VFX3524
Inverter/Charger |
|
| 17 |
1 |
4/0 x 10' Battery Cable Set,
one Red, one Black |
Likely need conduit to
Battery Box |
| 18 |
3 |
4/0 x 12" Battery
Interconnect Cable |
For 4 each 6 Vdc batteries
in a 24Vdc Bank |
| 19 |
4 |
Surrette S530, 6 Vdc, 400 Amp-Hour
Battery |
Likely need Battery Box |
|
Note: Estimate of items required. Job Site
inspection/review is necessary to verify electrical, structural and permit
requirements... Be sure to Contact Us
if you have questions about your specific situation... |
See Grid-Interactive page for Two inverter systems,
just substitute the inverter type...

|